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Replacing Carbon Brushes in DC Motor – A Step-By-Step Guide

With use, carbon brushes in DC Motor wear and must be replaced to ensure the smooth running of the motor. It is an easy procedure that can get your motor efficiency back to its working state in a matter of minutes. This manual gives you a step-by-step guide on how to safely and easily replace the carbon brushes.

Detailed Instructions for Changing the Carbon Brushes in DC Motors

Turn off the power source for the appliance you are using.
Disconnect the motor’s electrical components.
Take the appliance’s motor out. You might have to take out the hold-down clamps or bolts for this.
Look for two clips on the outside of the DC motor to locate the carbon brushes. To find them, though, take out the enclosure if they are not visible.
Cut off the carbon brushes’ electrical connections.
Take off the tiny brass clips that secure the brushes.
Remove the Carbon Brush, paying attention to the orientation of the beveled edge because the new brush must be inserted in the same manner. By painting an arrow on the motor, you can maintain track of the beveled edge while removing the brush.
To make sure you have the right pieces on hand, compare the old and new brushes.
Position the new brush and secure it using the brass clip.
Do the same thing on the opposite side.
Replace the appliance’s motor. Reattach the electrical connections after bolting them down.
Start testing the appliance.

Extend the Lifespan of Your DC Motor with Expert Help – Get Started Today!

Replacing the Carbon Brushes in a DC Motor is quite an easy thing to do to keep the motor running at a high level of performance and extending the life of the motor. By doing all the above things you can maintain your motor well. But in case you need high quality carbon brushes or wish any sort of expert help then contact Electro Rewinds whose professionals are always willing to help you with your needs for a DC motor. Book an Appointment Today!

Untitled

Replacing Carbon Brushes in DC Motor – A Step-By-Step Guide

Detailed Instructions for Changing the Carbon Brushes in DC Motors

Turn off the power source for the appliance you are using.

Disconnect the motor’s electrical components.

Take the appliance’s motor out. You might have to take out the hold-down clamps or bolts for this.

Look for two clips on the outside of the DC motor to locate the carbon brushes. To find them, though, take out the enclosure if they are not visible.

Cut off the carbon brushes’ electrical connections.

Take off the tiny brass clips that secure the brushes.

Remove the Carbon Brush, paying attention to the orientation of the beveled edge because the new brush must be inserted in the same manner. By painting an arrow on the motor, you can maintain track of the beveled edge while removing the brush.

To make sure you have the right pieces on hand, compare the old and new brushes.

Position the new brush and secure it using the brass clip.

Do the same thing on the opposite side.

Replace the appliance’s motor. Reattach the electrical connections after bolting them down.

Start testing the appliance.